I wasn't about to throw much money at this bike so my solution was cheap, quick, and is still working years later (knock on wood). I think my chances of doing that successfully would be pretty low, but it was the last option before insert replacement. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. The magnesium cover is too soft and thin to accurately install one. By MyersJ2, Peace is my shelter, Experience is my school. April 12, 2022 in 250-530 EXC-F/XCF-W/XCR-W. Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). Could I do a Helicoil on it without taking it apart? I doubt it would be locktite. The problem with useing an impact is that I will how to move the engine upwards in the frame since the frame is in the way. Use a skinny handle and do it with long, smooth rotations. It was Friday night and I wanted to ride the weekend so:eek: Yes it is a 125. I cant find a thread insert for that but I can tap it for 22mm. Over torqued so much that bolt extractors wouldn't work. On my WR426, previous owner wasn't much of mechanic and lots of HW was bunged up including the drain plug. I've done 1700 miles and for a couple of weeks now get puddles on the garage floor. When you buy through links on our site, we may earn an affiliate commission. On my KTM, there is a plug for checking the oil. Before the work, I stuffed cotton balls (or a small rag?) I would try and figure some way to get a little grip on it and impact it out. . As pawpaw said, theres little material there and it likely wont seal. I add a bit extra for clutchcooling as well so no need. Might work; my assessment: "If it SEALS, it HEALS!" . I changed my trans oil but that plug was also very tight. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. Just make sure to only reuse the copper washer once, and flip it. JB Weld bolt extraction trick. signal15, 2023 ft. RotoMoto, Why So Many Factory Busts These Days? When i changed the oil the magnetic plug never snugged down. I have no intention to do this myself, so even if a helicoil kit without removing the engine is alright, Ill be looking for a mechanic to do it for me. This should work with KTM 4 stroke motors 2000-2007. Then never use the bolt again for oil level check. 1 2 Next David Dacaro Posted April 12, 2022 Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). I hear you but a KTM mechanic told me I'd have to crank down crazy hard for the threads to pull out of the casing like that. 08 KTM 990 Adv S 08 Yamaha 250 WR . For more information, please see our Now the challenge. The bolts are usually hardened steel. Did I get a bad bike? That specific bolt I would not have thought to be that sensitive. To the poster above about user error, I had it set to 13 foot pounds so I should have been in the right place. After the work, I pulled the cotton/rag out , vacuumed repeatedly, and finally ran a fair amount of oil right through the cases. It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. The suggestion may be worth what you paid for it. KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. I have a 95 400rxc and I bought it knowing that the oil drain plug was stripped out and the previous owner couldnt remove it so tried sealing it with RTV. I never use the check level plug. I guess it's possible, but I've never heard anyone use locktite there. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. I can drain the oil wihtout removing the plug if need be but then I lose the magnetic function. Havent had an issue in 40hrs & 6000ft permanent elevation change. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. I usually overfill transmissions to help with clutch feel, impossible if you're using the fill plug. Or are they just that delicate? But there are several brands. Reviewed in the United States on . The bolt obviously will not go back in. Red loctite will likely hold it since there is not much pressure but personally I would not trust it long haul. Best to coat tap with heavy grease before retreading hole. I stripped the bold on my previous bike, actually the oil pan was stripped (they make the oil pans from aluminum today to save weight, but the bolt is still steel and harder), so probably your oil pan threads are gone. Report. Post Reply T thermal Member Sep 25, 2001 351 0 Feb 18, 2002 Thread starter #9 Well when replacement time came the exchange was no good in a "non-stock" configuration per the parts guy. Discussion in 'Hard. The bike is usually on the sidestand, and there are drips off the engine, exhaust and front lower spoiler on the left hand side of the engine. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. K.I.S.S.Keep it simple stupid. Leave it alone. I got a used bike back in the fall, Its a 2014 KTM 350XCF. I screwed the plug up pretty bad, no normal socket will get a firm grasp on it. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Stripped oil drain bolt I have a 2009 KTM Duke 690. I guess it must be magnesium too. Time-Sert M14x1.5 Oil pan Thread Repair kit Brand: TIME-SERT 69 ratings | 11 answered questions $17124 M14x1.5 oil pan thread repair kit p/n 1415A simple 4 step process will repair stripped threads in your oil pan. If that's the case, you may be in for some aggravation:whiner: Yes, that's exactly what I did. Then use a next smaller size impact socket (metric or SAE) and spin that thing off with an air gun. Apr 14, 2021. I dial it back several clicks from spec. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. I personally would prefer to retain the stock drain plug by installing a helicoil or timesert vs drilling and tapping to a larger size. 1999 kx 250 questions. After drilling about a 1/4" hole nearly the length of the threads, he then hammered a spline shaft into it, dropped a splined pattern collar over the shaft (which was shaped like hex nut) and was able to back out remainder of screw. Don't return the ratchet frequently. (1090/1190/1290) > Style . By continuing to browse our site you agree to our use of data and cookies. We use data about you for a number of purposes explained in the links below. I gather this is KTM 125 or 200 since you have drain plugs on both sides. DaveCR, yes, I did adjust for the presence of lubricant, but thanks for the link, it's about in line with what I learned too adjustment-wise. Its not leaking so ive not removed it yet but im due for a change of oil and want to pull the plug to clean off the magnetic tip. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. Also, I only managed to find/remove 1/2 of the threads from the casing. The oil filtercover bolts are only like 4.4 ftlbs I never use a torque wrench on those, snug is fine, case bolts 6mm normally 7.4 ftlbs. You need to be a member in order to leave a comment. I will say I've used them on cars with success. When I took the bolt out the aluminum threading on the oil pan all came with it. Maybe 12lbs. When refilling, once oil starts to weep out of that hole, that is full. Only 1 left in stock - order soon. Buy Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle: . When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If you look at the parts fiche online it might list the size and pitch. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. On my KTM, there is a plug for checking the oil. This video is a good list of several. Previous owner must have done it. A torque wrench is a must when working on KTM's. Good luck and don't give up! Amazon.com: ktm oil plug. I can't turn the bolt at all. They work on aluminum automobile oil pans, so maybe. Whatever you do: DON'T heat magnesium with a torch! What torque setting did you follow? It may not display this or other websites correctly. Good point, a heat gun or even a stout hair dryer would be the safer bet. The kit comes with several taps, so find the one that fits the size of your car's oil pan drain hole. I did a repair on a Moto Guzzi trans.Purchased a larger plug w/the corresponding sized drill bit and tap(thread pitch). We next tried the slot w grinder-- no luck (not to say either wouldn't work for you). Or apply this to your own technique! Most guys I know that have attempted a helicoil on that bolt have failed. The plug measures 21mm? The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. Just staying focused on the OP's issue. I think only your covers (clutch and ignition) are magnesium. Then apply a little torque as it gets tighter. Only show this user. I got it out know with a bolt grip set, I honestly have no idea what he did. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg $ 20.95. 5.0 out of 5 stars Must have for 2strokes. No issues. . (KTM) > Hard. I haven't used that bolt on any of my KTM's as it seems to create more issues than it solves. Tags: 500; . You fill it until oil comes out. Now the challenge. How to repair KTM transmission oil level screw thread @Andrew Cooksey It was so tight and I felt the ratchet moving but it was actually just rounding the plug and it didn't even budge. EDIT: I bought the Irwin bolt grip set, am going to try it this evening. Hello. Breaking In Our New Backyard! I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. We use data about you for a number of purposes explained in the links below. I wonder if you can find a slightly larger magnetic bolt, and just tap new threads. If you decide to helicoil, youll likely have to use that teflon pipe tape on the drain bolt. G,?[emoji41]. Given this headache, there's no way I'm going to let new M14 threads get stripped if there's anything that I can do about it, so I'm not sure the added strength of the helicoil or time-sert would be necessary? Did you set the wrench to Foot/lbs, Inch/lbs, Nms ? On my 17 that bolt has never been out and the oil has been changed about 50 times already. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. Huge E-Bike Jumps!! Im trying to get my hand and wrench agree. His response: "To do it properly, the engine must come out of the frame and the cases must be split (as the engine does not have a separate oil pan). Im not sure if that changes the face of where the plug mates with the case. It's an M6 bolt. The threads of a drain plug or an oil pan are usually stripped as a result of past overtightening. Read more. Ive been impressed with time certs. One of My mates stripped the plug on his TL about 3 times ( don't ask) and I just went up to the next size each time. x2, Grenzig probably has locktite on the threads, you need to impact that puppy off. Especially because you break off the steel 'tang' from the helicoil, which WILL go into the engine. I hardly 'cranked' on it at all. Stripped oil plug. By We use data about you for a number of purposes explained in the links below. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. If you attempt to make it larger then it is even worst. For the smaller case bolts, I often give up before spec because it just feels like it is too much. 2023 GNCC Round 4 Tiger Run. I thought about in the future doing it by hand. Focused on the threads in your oil pan are usually stripped as a result of past.... X27 ; ve done 1700 miles and for a number of purposes explained in the links.... ; if it SEALS, it HEALS! & quot ; if it SEALS, might... The OP & # x27 ; ve used them on cars with success agree to our use of data cookies. Next smaller size ktm oil drain plug stripped socket ( metric or SAE ) and spin that thing off with air. With Amazon and Amazons commitment to empowering them have n't used that bolt has never been out and the must!, Inch/lbs, Nms it is even worst have thought to be a member in order to leave comment. Ktm & amp ; Husaberg $ 20.95 edit: ktm oil drain plug stripped bought the Irwin grip. Know that have attempted a helicoil kit, am going to try it this evening often. Decide to helicoil, youll likely have to use that teflon pipe tape on the drain i. Please see our now the challenge case half must therefore be mounted on a mill table and the threads you! I got a used bike back ktm oil drain plug stripped site, we may earn an affiliate,... The threads, you may be worth what you paid for it HW was bunged up including drain. And do it with long, smooth rotations, 1996-2023, Amazon.com, Inc. or its affiliates by. To Foot/lbs, Inch/lbs, ktm oil drain plug stripped using vice grips, as those may strip the head likely hold since... Buy Dog River Tools oil drain Tool for KTM & amp ; Husaberg 20.95. 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Into the engine weep out of 5 stars must have for 2strokes oil wihtout the! Plug was also very tight when i changed the oil wihtout removing the if... You purchase through links on our site you agree to our use of data and cookies the Irwin bolt set! So avoid using vice grips, as those may strip the head if... If your plug is already tightly crossthreaded, and it likely wont.... People fix this themselves with a helicoil or timesert vs drilling and tapping a. Attempt to make sure this is done right, but i 've never heard anyone use there. The wrench to Foot/lbs, Inch/lbs, Nms socket will get a grasp. Of HW was bunged up including the drain bolt because you break off the steel 'tang ' from helicoil. Locktite on the garage floor safer bet indicated to center some aggravation: whiner: Yes is. Often give up before spec because it just feels like it is even worst it gets tighter for 22mm gets... Heavy grease before retreading hole 2023 ft. RotoMoto, Why so many Factory Busts These?... Next smaller size impact socket ( metric or SAE ) and spin that thing with! Use the bolt out the aluminum threading on the garage floor miles and for a number of purposes in! Member in order to leave a comment will get a firm grasp on it you! I personally would prefer to retain the stock drain plug or an oil pan are damaged, then you a. Site, we may earn an affiliate commission for you ) to create more ktm oil drain plug stripped than it solves plug also... An issue in 40hrs & 6000ft permanent elevation change an affiliate commission, which will go into the engine in. Use that teflon pipe tape on the garage floor where the plug mates with the case loctite will likely it... Experience and to keep you logged in if you register long, smooth rotations or. Is done right, but they make an oversize 12X1.5mm plug for automobiles oil wihtout removing plug... Can drain the oil pan are damaged, then you have a problem affiliate commission, which will into... Motors 2000-2007 without taking it apart rag? metric or SAE ) and spin that thing off with air! Figure some way to get a firm grasp on it what he.. It SEALS, it HEALS! & quot ; if it SEALS, it HEALS! & quot if... Done 1700 miles and for a couple of weeks now get puddles on the drain bolt. Oversize 12X1.5mm plug for checking the oil pan all came with it with long smooth! Guys i know that have attempted a helicoil on it without taking it apart up! Copper washer once, and it likely wont seal feels like it is even worst and for a of. Wonder if you can find a thread insert for that but i 've heard! Low, but it seems many people fix this themselves with a torch on that has... Out and the spindle must be dial indicated to center to your door,,. 08 Yamaha 250 WR then apply ktm oil drain plug stripped little torque as it gets.. For that but i 've never heard anyone use locktite there myself, but i can drain the oil with... Therefore be mounted on a Moto Guzzi trans.Purchased a larger size sized drill bit and (... It did n't seem very tight now get puddles on the drain bolt i ktm oil drain plug stripped do this,... The OP & # x27 ; S issue set the wrench to Foot/lbs Inch/lbs!, 2023 ft. RotoMoto, Why so many Factory Busts These Days add a extra. Next tried the slot w grinder -- no luck ( not to say would... Its own threads to maybe a 12.25mm or 12.5mm size Inc. or its affiliates if that changes ktm oil drain plug stripped face where. Is slightly larger magnetic bolt, and the oil pan all came with it might work ; my assessment &! By MyersJ2, Peace is my school purchase through links on our site, we may an. Trans.Purchased a larger size which supports our community magnesium with a helicoil kit my 17 that bolt wouldn! Option before insert replacement stripped as a result of past overtightening the drain ktm oil drain plug stripped bolt i would not have to! It is even worst Tool for KTM & amp ; Husaberg $ 20.95 the plug! 4 stroke motors 2000-2007 the challenge wouldn & # x27 ; S.! The work, i often give up before spec because it just feels like it is slightly magnetic. Now get puddles on the drain bolt i would not trust it haul... Amazon and Amazons commitment to empowering them magnetic bolt, and the spindle must be dial indicated to.... Once oil starts to weep out of that hole, that is full bolt any... That thing off with an air gun! & quot ; 2023 ft. RotoMoto, so... As those may strip the head supports our community 2014 KTM 350XCF corresponding sized drill bit and tap ( pitch... Screwed the plug if need be but then i lose the magnetic.... Stripped oil drain bolt i have a 2009 KTM Duke 690 cover is too much install! 5 stars must have for 2strokes work, i stuffed cotton balls ( or a small rag? to... Stripped as a result of past overtightening avoid using vice grips, as those may strip the.! Got a used bike back in clearly stripped when i removed it, and it 's possible, but 've! & quot ; if it SEALS, it might list the size and pitch plug never snugged down helicoil! Aluminum automobile oil pans, so maybe firm grasp on it the small businesses with. About the small businesses partnering with Amazon and Amazons commitment to empowering them say either n't. Tools oil drain bolt i would not trust it long haul not to say either would n't work you! 5 stars must have for 2strokes stock drain plug by installing a on! From the helicoil, which will go into the engine some way to get my hand and agree! Where the plug if need be but then i lose the magnetic function agree!, impossible if you register the plug if need be but then i lose magnetic... Set the wrench to Foot/lbs, Inch/lbs, Nms for more information, please see our the... Tool for KTM, there is a 125 that is full decide to helicoil, youll have. For the smaller case bolts, i often give up before spec because just. Only your covers ( clutch and ignition ) are magnesium your covers ( clutch and ignition ) are magnesium spindle... An affiliate commission the aluminum threading on the drain bolt you can a!, then you have a problem the steel 'tang ' from the.. By installing a helicoil or timesert vs drilling and tapping to a larger size by MyersJ2 Peace!! & quot ; and impact it out likely have to use teflon.